by SLOT DYNASTY » Thu Dec 11, 2014 6:51 pm
The chip in the case can be repaired by a shop that specializes in welding aluminum, but you will
first have to remove the front casting, and remove all the parts on it. Then bead-blast the area to
be worked on. You will then have to do all of the finish grinding, filing, and sanding, before doing
the repaint. I have done many repair jobs of this type, but it is very costly, 'labor-wise'. I do most
my own welding, but not aluminum. I do all the preparation work, before bringing it in, then all of
the finish work afterwards. Your best bet with this job, to keep the cost down, because it is an area
that gets painted, would be to go the Bondo route, but an area like that, with no other support,
should be drilled & pinned, to lend some support to the Bondo. It is a much different story with a
machine that has breaks in a casting that gets polished or plated. Then you do have to go with the
welding process. Good luck.